Orion BMS Utility Manual

• Getting Started
  • Verifying Setup and Hardware
  • Installing Software
    • Installation Guide for Windows
    • Installation Guide for Linux
  • Connecting to the OrionBMS
  • Creating and Uploading a Profile
  • Observing Live Parameters
  • Clearing and Reading Error Codes
  • Graphing Live Parameters
• Utility Screens
  • Toolbar
  • Profile Setup Wizard
  • Battery Profile
  • Third Party Data
  • Live Text Data
  • Live Graph Data
  • Diagnostic Trouble Codes
  • Live Cell Data
    • Information
      • Highest Resistance
      • Lowest Resistance
      • Average Cell Resistance
      • Delta Cell Resistance
      • Highest Voltage
      • Lowest Voltage
      • Average Cell Voltage
      • Delta Cell Voltage
    • Commands
      • Internal Resistances Button
      • Live Cell Voltages Button
      • Open Cell Voltages Button
  • Live CANBUS Traffic
  • Thermistor Expansion Module
• Battery Profile Descriptions
  • General Settings
    • Current Sensor Selected
    • Current Sensor Polarity Inverted
    • Multi-Purpose Input Function
    • Multi-Purpose Output Function
    • Invert Multi-Purpose Output Polarity
    • Turn MPO Off If Critical Fault
    • Pack Amphours
    • Always-On Power Source Not Used
    • Profile Password (Locking)
  • Cell Settings
    • How Cell Balancing Works
    • Cell Population Settings
    • Resistance Settings
      • DC / AC Resistance Percentage
      • Capacity Adjustment
      • Voltage Adjustment
      • Nominal Cell Resistance
  • SOC (State of Charge) Settings
    • Charged SOC
    • Discharged SOC
    • SOC for Drift Point
    • Cell Voltage for Drift Point
    • SOC Only Corrected DOWN On This Point
    • SOC Only Corrected UP On This Point
  • CANBUS Settings
    • CANBUS Frequency
    • OBD2 ECU Identifier
    • Battery Cell Broadcast Message
    • Editing CANBUS Messages
      • Message Specific Options
      • Field Specific Options
      • Flag Editor
  • Addon Settings
    • Data Logging Display Module Support
    • Thermistor Expansion Module Support
    • Connecting Multiple BMS Units In Series
    • Simulate ECM (For Scantools)
    • Prius Settings
      • Simulated Reported SOC
      • Low SOC Exit Mode
      • High SOC Exit Mode
      • Associated Hybrid Energy Manager Mode
      • Enter Mode High SOC
      • Enter Mode Low SOC
      • Exit Mode High SOC
      • Exit Mode Low SOC
      • Hybrid Energy Manager Exit Mode
      • 100% SOC
      • 0% SOC
      • Simulated Initial SOC
      • Simulated Pack Amphours
      • Default Mode on Startup
  • Limits Settings
    • Basic Limit Settings
      • Minimum Temperature DCL/CCL
      • Start Derating Charge Limit At High SOC
      • Start Derating Discharge Limit At Low SOC
      • Low SOC Discharge Limit Derating
      • High SOC Charge Limit Derating
      • Start Derating Limit At Low Temperature
      • Start Derating Limit At High Temperature
      • Low Temperature Limit Derating
      • High Temperature Limit Derating
    • Pulse Limit Settings
    • Failsafe Limit Settings
      • Voltage Derate Limit to Zero Timer
      • Voltage Restore Limit Timer
      • Voltage Failure Derate Timer
      • Peak Current Limit Increment Timer
      • Peak Current Limit Decrement Timer
      • Peak Allowable Limit Percentage
  • Relay Settings
    • Charger Safety Relay
      • Charger Safety Functional Flowchart
    • Discharge Enable Relay
      • Discharge Enable Functional Flowchart
    • Charge Enable Relay
      • Charge Enable Functional Flowchart
    • Minimum Relay Restore Time
  • Thermal Settings
    • Active Thermistors
    • Intake Air Thermistor
    • Warming Battery Pack With Fan
    • Maximum Fan Monitor Voltage
    • Increasing Fan Speed Condition
    • Fan PWM Duty Polarity Inverted
    • Fan Monitor Polarity Inverted
    • Fan Error Percent
    • Max Fan Speed While Charging
    • Max Fan Speed While Ready
    • Fan PWM Frequency
  • Fault Settings
    • General Fault Settings
    • Weak Cell Faults
    • Editing Diagnostic Trouble Code IDs
• Appendix A: Troubleshooting Utility Connection
  • Connection To BMS Failed
  • No CANdapter Found (None Found)
  • Connection To BMS Slow
• Appendix B: BMS Data Parameters
  • Relay Status
  • HEM Mode
  • Max Cell Number
  • Populated Cells
  • Rolling Counter
  • Pack Charge Current Limit
  • Pack Charge Current Limit KW
  • Pack Discharge Current Limit
  • Pack Discharge Current Limit KW
  • Pack Current
  • Pack Voltage
  • Total Pack ADC (TP ADC)
  • Pack Open Voltage
  • Pack State of Charge
  • Pack Amphours
  • Pack Resistance
  • Pack Depth of Discharge (DOD)
  • Pack State of Health (SOH)
  • Pack Summed Voltage
  • Maximum Pack Voltage
  • Minimum Pack Voltage
  • Total Pack Cycles
  • Current Limit Status
  • Simulated State of Charge
  • Simulated Drive Mode
  • Simulated Requested Mode
  • High Temperature
  • High Thermistor ID
  • Low Temperature
  • Low Thermistor ID
  • Average Temperature
  • Internal Temperature
  • Fan Speed
  • Requested Fan Speed
  • Low Cell Voltage
  • Low Cell Voltage ID
  • High Cell Voltage
  • High Cell Voltage ID
  • Average Cell Voltage
  • Low Cell Open Voltage
  • Low Cell Open Voltage ID
  • High Cell Open Voltage
  • High Cell Open Voltage ID
  • Average Cell Open Voltage
  • Low Cell Internal Resistance
  • Low Cell Resistance ID
  • High Cell Internal Resistance
  • High Cell Resistance ID
  • Average Cell Internal Resistance
  • Maximum Cell Voltage
  • Minimum Cell Voltage
  • 12v Input Voltage
  • Fan Voltage
• Appendix C: Diagnostic Trouble Code Definitions
  • Internal Communication Fault (P0A1F)
  • Internal Conversion Fault (P0A00)
  • Weak Cell Fault (P0A80)
  • Low Cell Voltage Fault (P0AFA)
  • Open Wiring Fault (P0A04)
  • Current Sensor Fault (P0AC0)
  • Pack Voltage Sensor Fault (P0A01)
  • Weak Pack Fault (P0A02)
  • Voltage Redundancy Fault (P0A03)
  • Fan Monitor Fault (P0A81)
  • Thermistor Fault (P0A9C)
  • CANBUS Communications Fault (U0100)
  • Always-On Supply Fault (P0560)
  • High Voltage Isolation Fault (P0AA6)
  • 12v Power Supply Fault (P0A05)
  • Charge Limit Enforcement Fault (P0A06)
  • Discharge Limit Enforcement Fault (P0A07)
  • Charger Safety Relay Fault (P0A08)
  • Internal Memory Fault (P0A09)
  • Internal Thermistor Fault (P0A0A)
  • Internal Logic Fault (P0A0B)
• Appendix D: Acronyms and Definitions
  • Amphours
  • Battery Management System (BMS)
  • Battery Profile
  • Baud Rate (CANBUS)
  • CANdapter
  • Thermistor Expansion Module
  • Cell Balancing
  • Charge Current Limit (CCL)
  • Charger Safety Relay (SFTY)
  • Common Area Network BUS (CANBUS)
  • Coulomb Counting
  • Current Sensor
  • Diagnostic Trouble Code (DTC)
  • Discharge Current Limit (DCL)
  • Drive Mode
  • Electronic Control Unit (ECU)
  • Electric Vehicle (EV)
  • Freeze Frame Data
  • Internal Resistance
  • Pack SOC (State of Charge)
  • Pack SOH (State of Health)
  • Populated Cell
  • On-Board Diagnostics II (OBD2)
  • Open Cell Voltage
  • Plugin Hybrid Electric Vehicle (PHEV)
  • Hybrid Energy Manager (HEM)
  • Hybrid Energy Manager Modes
  • State of Charge Drift
  • Thermistor
  • Virtual Battery
• Appendix E: OBD2 PIDs
  • Example: Requesting Battery Voltage
• Appendix F: Wiring Diagrams
  • Main I/O Harness Diagram
  • Cell Tap Diagram
  • CANdapter DB9 Diagram
  • Thermistor Connector Diagram
  • Current Sensor Connector Diagram
  • Total Pack Voltage Diagram